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Mine Waste Dams Meet Environmental Demands


 

SCORES of mine waste disposal dams have been built across southern and central Africa in recent years as the development of the sub-continent has gathered pace. Hazardous or inert, slurry, sand or rocks - whatever the nature of the waste, specialized engineering design skills must be harnessed to ensure that environmental demands are met.
 

“There are two main elements in the design of the dams which store residue from mining operations - their safety and efficiency, and their environmental friendliness,” says Waldo Dressel of specialist engineers Environmental Civil & Mining Projects (ECMP). “This applies both when they are in use and after they are closed.”

One of ECMP’s three divisions is dedicated to the design of mine waste disposal facilities – a catch-all description for reservoirs and dams used to store residue and waste from mining operations. ECMP’s professional signature can be found on a number of such facilities in West Africa and in neighbouring countries such as Zambia, Zimbabwe, Botswana and Namibia, as well as South Africa itself.

In the design and 3D modelling of the dams and stacks, Dressel uses an interactive software engineering design software called Civil Designer, specifically its Roads and Terrain modules.

Civil Designer is used through the entire design life of a waste disposal facility – from the selection of the site, to its final taking shape - and again at its closure when its working life is done and it hopefully blends back into the landscape.

“With Civil Designer, I am able to model each and every stage in the dam design – its capacity, size and shape. For example, is it to be square, or in a valley? ” Dressel explains. “The Terrain module is most useful in designing the terraces of the dam’s inner and outer structure. I use it to create cross-sections of the dam to arrive at volume figures at each stage of the elevation. It also allows me to measure deposition rates, the height of the dam walls, and a capacity analysis which is based on             

the shape of the dam and the local topography. It’s also very competent at helping me measure quantities – for example, cut-and-fill volumes. “

One of Civil Designer’s most remarkable features is its flexibility, Dressel says. “It’s exceptionally user-friendly. I frequently customize it to get the answers I need during the design of a dam, which can be 20m to 30m high.”

So flexible is Civil Designer that Dressel sometimes uses its Roads module to design the top surface of a dam, where the top of the dam wall becomes the road. In fact, the design problem is really identical. The difference is the slope of the dam walls, which Dressel designs, this time using the Terrain module.

The same software – developed by software house Knowledge Base – is also used in the design of runoff trenches, stormwater/return water dams, seepage and underground drainage systems, and outfall pipes associated with the main storage dam. Depending on the nature of the waste, a single mine can have one or a number of separate “mini-dams” or waste storage facilities.

ECMP works closely with environmental authorities in the design and closure of waste sites, and in the end they have to be satisfied.

“It is essential to ensure that when a mine waste disposal site is closed, all environmental and safety requirements are met – that it is environmentally secure and aesthetically acceptable,” Dressel says. “This is yet another area where Civil Designer ‘s great flexibility is again demonstrated.”

 

Engineering News
March 2004

 

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 Last Updated: November 02, 2005
Knowledge Base: Professional Civil Engineering & CAD Design Software

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